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Catching Up with Alumni: Joe Hanson ’17, Mechanical Engineering

Grove City College Mechanical Engineering

While your college experience is certainly formative and the environment at a college is definitely a huge factor in choosing the one that is right for you, you also want to know that your degree will be worth something after your four years are over.  I recently caught up with 2017 graduate, Joe Hanson to see how he is using his degree and how his time at Grove City College impacted him.

Q. What is your current position and who is your current employer?  How did you connect with this employer?

A.  I am a mechanical engineer at Karpinski Engineering. Taking the Career Fair seriously was the best decision I made in my four years in college. I was able to talk to many companies and gain valuable insight and experience in talking to professionals in a professional setting. It was much easier than expected; I talked to around 10 companies, and each was engaging and offered unique insight into the working world. I talked to Karpinski for about 10 minutes and received an email with an interview invitation a couple weeks later. I ended up interviewing with three different companies in late September and early October, and all companies were present on campus at either the Career Fair or in a separate campus event.

Q. How did Grove City/your Grove City degree help/hinder you finding employment?

A. A mechanical engineering degree made my job search fairly easy. My opinion, from personal experience as well as seeing others’ experiences, is that someone pursuing a mechanical engineering degree can expect to find great success as long as he/she is active in the job search. The Career Fair is a very easy and accessible opportunity to meet potential employers and allows people to personally connect. Applying to jobs online is much less personal and often made me feel reduced to a number.

Q. What do you miss most about Grove City?

A. I miss the community most. I made great friendships at Grove City, and, while many have continued past college, I miss having everyone all together on one campus.

Q. Would you recommend Grove City to perspective high school students?  Why or why not?

A. Grove City offers a great value of an education. The price is right, and employment opportunities are plentiful. Humanities courses were informative and well-rounded as well, and a few classes forced young Christians to evaluate and challenge their personal beliefs, a very important part of one’s spiritual journey. I would recommend Grove City to anyone wanting a balanced, wholesome education and experience with a job offer at the end of it.

Q. What is your best piece of advice for an incoming Grove City student?

A. Hit the ground running. Talk to professors, get ahead in your classes, get involved in clubs on campus, find ways to meet upperclassmen. Form as many connections as you can upon arrival, before you and your peers are buried in the books.

Q. Is there anything else that you would like to share about your experience during or after life at Grove City?

A. It was a wonderful experience. There were many difficult semesters (everyone learns that Grove City classes are not a cakewalk), but they were well worth the effort. There are few places you’ll encounter in life that offer a plethora of social and educational opportunities that are generally wholesome throughout.

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Student Spotlight: Mechanical Engineering and Studying Abroad

Alex Heiman is a senior mechanical engineering major. She and I have been friends for years, and I find her story and passion for her studies inspiring and noteworthy. I recently had the pleasure of sitting down and discussing her experience as a mechanical engineering student at Grove City College. I hope that if this major intimidates you and you have hesitations about pursuing it, you will find her words encouraging. On the other hand, if you simply want to gain more information about what the college experience of a mechanical engineering major looks like, I hope you will find her responses relevant and helpful.

What made you decide to study mechanical engineering?

The biggest influence on my decision to become a mechanical engineering major was my dad. He pushed me in this direction. I saw what he was doing as an engineer and I gained interest. It also helps that I enjoy math and science, and wanted to pursue a major that featured these subjects.

What do you enjoy most about being a MECE (Mechanical Engineer)?

I enjoy the tight community of engineers on campus. It is such a blessing to be able to go to anyone in my class and ask questions about homework. I have become very close to my classmates, especially after studying abroad. I also enjoy the challenge of my major and solving the complex problems I am required to solve.

How have you been challenged most as a MECE?

I have been greatly challenged by the professors at Grove City College. They all are great teachers, and push me to understand theory behind concepts and not simply plug numbers into a formula. This has been something that has really pushed me to dig deeper and understand more.

What professor has stood out to you most?

Dr. Clauss, only female MECE professor, has had a great impact on me. She exemplifies what a smart, professional woman in engineering looks like. She is very passionate about what she teaches, and greatly cares about her students. She is very well informed and is very helpful during office hours, even with tasks like scheduling.

You had the opportunity to study abroad your fall semester junior year. Would you recommend studying abroad?

Yes, I definitely would. Studying abroad was a life changing experience, and was the best semester of my college journey. I greatly enjoyed experiencing other cultures and traveling for a great price. I was also able to grow closer to my fellow peers, and the engineering community with the other students who studied abroad. One of my favorite memories from studying abroad was when I traveled to Nice, France. The beautiful scenery and fun activities (such as going to a Christmas market and riding a Ferris wheel) made for a very memorable trip.

Can you talk a little bit about what its like to be a female engineering student?

When I first came to Grove City College, I was nervous because I knew there weren’t a lot of girls in the program. This intimidated me. As the years went on I grew closer with my peers. These relationships especially grew when I studied abroad. Now, I feel comfortable with my major and my ability, thanks to my professors and relationships with fellow students.

What advice do you have for students who are looking to study mechanical engineering?

I would say that engineering is a rewarding major. However, it is difficult. As long as you are motivated, driven, and work hard, you’ll be just fine.

 

 

 

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EKG Using an Oscilloscope Lab

This semester in Dr. Chu’s Linear Circuit Lab, sophomore Electrical Engineering majors were able to build a simple circuit to measure EKG.  Electrocardiography (EKG) is used to measure electrical activity of a heartbeat. EKGs are a widely used tool to diagnose cardiac diseases.

Students assembled the circuit by following a given circuit diagram. The circuit was attached to an oscilloscope, which is a device used to measure electronic waveforms. The students then attached two electrodes on the test patient’s chest. The oscilloscope displayed the EKG reading.

Theo Stangebye was one of the volunteer “patients.”
The circuit board.
The circuit board attached to the oscilloscope.

 

 

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Girl Scouts Come to Grove City College

Working on tangram puzzles.

This year, 13 girls from the Grove City Girl Scout Service Unit came to Grove City College to earn their robot badges. Girl Scouts has added some new badges this year. They include: showcasing robots, programming robots, and designing robots. The group contacted Grove City College for assistance in obtaining these badges.

Dr. Mohr, Professor of Electrical Engineering, said that the engineering department had some Lego Mindstorm robot kits that had been used previously for an Introduction to Engineering class. Since the kits were not being utilized, the College provided the kits to the Girl Scouts. The kits included wheels and motors, a computer brain called “the brick”, and an ultrasonic range sensor that measures distance.

Once a week for four weeks, the 4th grade girls came to Grove City College to work on designing, programming, and testing their robots. The goal was to be able to program the robot to stop before hitting a wall and then turn around and go another direction. The first week involved introductions and an overview. The second week was building the robot. The girls were split into four groups of three or four and came up with a design plan. The third week involved creating tangrams and writing instructions for others to solve the puzzle to practice programming. The final week was programming the robots on the computer using the software provided by the kit.

Programming the robot.
This robot features a “unicorn horn.”
The completed robot.

 

 

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Senior Engineering Design Project: Mobile Greenhouse

From left to right: Evan Smith, Jeffrey Swartzlander, and Seth Hall.

Every spring, seniors in both the Department of Electrical Engineering and the Department of Mechanical Engineering are required to showcase what they have learned through a Senior Design Project. I met with the Mobile Greenhouse team to see what their project looks like. The team consists of five Electrical Engineering majors and their tasks include:

  • Jeffrey Swartzlander – treasurer, primary programmer
  • Seth Hall – secretary, assistant programmer
  • Evan Smith – group facilitator
  • Lige Counce – team leader
  • Kaleb Dekker – liaison between professors and the group
    Requirements for the project.

The project is a redesign of the mobile greenhouse developed from a 2014-2015 Senior Design Project. Dr. Jan Dudt from the Biology Department is the customer for this project. The greenhouse will be used in class for demonstrations and for experiments to be easily observed. Since the unit is portable, it will be stored in the basement of the STEM (Science, Technology, Engineering, Mathematics) building to limit exposure from outside light sources. The previous team created the framework for the project but many elements such as the heating element, lighting, and humidity fans are not working properly. The purpose of the project is to fix these issues to provide an environment for plants to grow with proper lighting, heating, humidity, and irrigation.

Currently, the group is past most of the design stages and is now working on the heavy testing. They have ordered the fans for dehumidification and are attaching more heating sensors, since there are only four currently. The team says that staying within the $1,500 budget is not a challenge. The challenge involves restrictions inherited from the previous design, such as the design of the greenhouse itself.

Best of luck to the team! I am excited to see how the project turns out.

The mobile greenhouse.

 

 

 

 

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Engineering Senior Design Project: Underwater Robot

The preliminary design of the robot.
The Underwater Robot team during one of their meetings.

Every spring, seniors in the engineering department are required to showcase what they have  learned through a Senior Design Project.  JD Elsey, a senior Electrical Engineering major, spoke about his group’s Senior Design Project: Creating an underwater robot.

How many people are in your group?

We have five Electrical Engineering students and six Mechanical Engineering students for a total of 11 team members. We are also working with the Grove City College Robotics Club on some aspects of the design and will be working more with them on testing and feedback as we make progress.

Does each member have a specific role?

Because we are running a joint project, our team roles are somewhat complicated. The electrical and mechanical teams each have our own managerial roles, with only a couple managerial roles over the entire joint team. As far as technical roles go, we are divided into subcommittees per project piece. In other words, we have a team on the frame, a team on the motors, a team on the power system, a team on the control system, etc.

What is your project?

Our project is to design Remotely Operated Vehicle (ROV) for use in the Marine Advanced Technology Education (MATE) international competition for 2018.

https://www.marinetech.org/rov-competition-2/

What is the purpose of the project?

The purpose of the project is to produce an ROV to complete a series of three tasks set forth in the MATE 2018 competition specification. For us, this means we need to manipulate objects and interface/communicate with several electrical components underwater.

https://www.marinetech.org/missions-specs–scoring/

According to the MATE website, “the 2018 MATE competition highlights the role that ROVs play in supporting underwater archaeology, seismology, and renewable energy activities in the Pacific Northwest.”

What is the most challenging aspect of designing the project?

The most challenging aspect of our project is trying to play catch-up on the core components. We are in a position where we are going to have to redesign the entire project from the ground up. We need a solid, fully functional frame and motor system before we can focus on the more detailed aspects of the project.

How much of the project have you completed?

At this point, we have completed a preliminary frame design and we are currently underway on testing improved components of the electrical control and power systems.

What is the next step?

The next step is to complete the electrical evaluation, motor tests, and begin constructing the frame.

The members of the team and their roles include:

  • Justin Hullenbaugh – MECE, thrusters, secretary
  • David Fritts – EE, power distribution, editing
  • Christian Fifield – MECE, thrusters
  • Paige Foley – MECE, electrical housing and frame
  • Laura Kroening – MECE, electrical housing and frame
  • Ben Green – junior Computer Science major, president of robotics club
  • Mike Bright – project advisor
  • Evan Kovacs – EE, motor driver hardware and thruster interfacing
  • Domenic Rodriguez – EE, control systems and software
  • Ryan Krouse – EE, financial, optics and thrusters
  • Danny Downward – MECE, manipulator, MECE team leader
  • Ray Bromen – MECE, manipulator
  • JD Elsey – EE, project lead, power distribution and surface controls
The preliminary design of the robot

I also sat in on a weekly meeting. The discussion that week involved determining what cameras and rubber to use, as well as a presentation by Christian on the thrusters. Working to stay on the budget of $3,500 is also another aspect the team must take into consideration. Good luck to the team this year, I am excited to see how the finished product turns out!

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Mobile Robots Course

 

The current robot.

As a requirement of the Robotics Minor, a Mobile Robots class (ROBO 302) will be offered for the first time this spring. This three-credit class includes one lab per week. According to the Registrar, the class is “an introduction to the basic principles of mobile robots, including mechanical, sensory, and cognitive systems necessary for successful operation. Topics will include hardware, locomotion, sensors, control schemes, localization, and navigation.”

A robot from a past microprocessors course about 4 years ago.

Dr. Mohr, professor of Electrical Engineering, spoke with me about what the class will look like. “We will look at how mobile robots get around, focusing mostly on wheeled robots…what kind of sensors they use to find out what their environment is like, and lastly, to map their environment and use their sensors to figure out where they are in their environment at all times.”

There will also be hands-on experience with a robot throughout the semester. There are 20 kits to build autonomous robots, and teams of two or three will work together to assemble the robot. The robots are not remote-controlled, students will learn to program the robot to run on its own. Dr. Mohr showed me an example of a robot that he has worked on and off for the past year and a half assembling. The main brain of the robot is a single board computer, called a myRio, which creates a wireless network to either a phone or laptop. The readings from the robot will then be presented on the laptop in a “software called LabVIEW which is like graphic programming, which is pretty easy to pick up. Since we have people from different programming backgrounds, that’s nice.” The entire robot is run off a lithium ion battery, the same type found in cell phones.

Another past-generation robot used about 8 years ago. The lithium battery was overcharged and then caught on fire.

The robots utilize two motor-driven wheels. Each motor has an optical encoder sensor, where pulses can be counted to tell how far the wheels have traveled. The Inertial Measurement Unit, or IMU, contains three sensors. The magnetometer measures the earth’s magnetic field, essentially working as an electronic compass.  The accelerometer tells when something is moving, and the gyroscope identifies rotation. There is a GPS chip which tells the time as well as the latitude and longitude. “So, if you go around campus, you’ll be able to tell within a few meters, based on GPS where you are. So, we are going to be doing some things outside with this robot.” The lidar uses a laser light to measure the time it takes for light to bounce off the nearest object, identifying the range, which is helpful in mapping out a room. Dr. Mohr says there are plans to add cameras to the robots, but not this year. The focus this year is to get up and running with the course.

What should students expect to learn from this class? How robots “sense their environment, map their environment, and figure out the answer to the question “Where am I?” and then plan missions and carry them out.”

The interface of the LabVIEW software connected to the robot.

 

 

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Dr. Christman’s Research on Antennas

A vertical monopole antenna used for mobile ham radio applications. This is what is used on the roof of cars.

Dr. Christman, professor of Electrical Engineering at Grove City College, sat down and spoke with me about his research on antennas. Dr. Christman holds a B.S. and M.S. in Electrical Engineering from West Virginia University, and a Ph.D. in Electrical and Computer Engineering from Ohio University. Dr. Christman said that his interest in antennas began when his grandparents gave him an old shortwave radio that he could listen to broadcasts on. His doctoral dissertation tested a computer program that simulates antenna performance.

Dr. Christman is a ham radio operator, and has been licensed since 1974. Amateur radio operators, also called “hams,” are private citizens who have obtained a license from the Federal Communications Commission (FCC) to operate on certain bands of radio frequencies. Being a ham operator is a popular hobby, and Dr. Christman says that his main interest is “talking to people in foreign countries.” The one country Dr. Christman hasn’t been able to communicate with is North Korea, because of various regulations.

He showed me a recent article in the Greenville Record Argus newspaper, which highlighted the Mercer County Amateur Radio Club. According to the article, amateur radio is the hobby of the future. There are currently 66 members in the club, and it has been growing steadily. Grove City College also has an Amateur Radio Club which, according to the registrar, “exists to encourage and facilitate amateur (“ham”) radio at The College. Special instruction is offered every Fall semester so that those members who are unlicensed may study and prepare to take the Technician-Class Examination.”

Dr. Christman also works with AM broadcast antennas. He enjoys “simulating and evaluating the performance of antennas without building anything at all.” His nephew is a career officer in the Army, and on one occasion Dr. Christman was able to advise one of his nephew’s men on how to fix the antenna of the Iraqi Federal Police, so they could communicate with their vehicles in the field. Engineering students taking Electromagnetic Energy Transmission (ELEE 404) will have the opportunity to learn more about antennas.

Dr. Christman has written a number of articles related to antennas which have been published in various ham-radio magazines and in IEEE technical journals. Recently, he and a friend won 1st place in the 2017 QST Antenna Design Competition (80 – 10 meter division).

It is amazing to have such a knowledgeable and passionate professor on campus!

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Naomi Keicher- Experience at BEST Robotics Competition

The BEST (Boosting Engineering, Science, and Technology) competition presented by Elliott Group was hosted by Grove City College on October 13-14.  The BEST competition is a “middle and high school robotics competition whose mission is to engage and excite students about engineering, science, and technology as well as inspire them to pursue careers in these fields” (bestinc.org). The teams worked for the past six weeks to create a functioning robotic machine that can complete certain tasks in three minutes. This year, 22 teams and approximately 400 students competed at the Arena in the Physical Learning Center at Grove City College.

Cornerstone Christian Preparatory Academy at the competition.

 

Naomi Keicher, a freshman International Business Major, discusses her experience at the BEST competition.

Coming from Cornerstone Christian Prep, had you heard about Grove City before?

Yes, Grove City was very commonly discussed at Cornerstone. Our founder, principal, and teacher, Brandon McCall, graduated from Grove City and often regaled stories of his time here and always spoke positively of the college and its faculty.

Primarily, the college was spoken of in reference to its being the location of the local hub for BEST Robotics.

What made you decide to participate in the BEST robotics challenge?

Cornerstone was a very small school when I joined in eighth grade. A few sports were available and I did play soccer, but the whole school buzzed constantly with talk of the BEST Robotics Competition. The majority of the school was involved to some extent. I was unable to attend kickoff that year, but my brother, Bobby, stayed after school most days to help the team. I simply started staying too. It was one of the best decisions I made in my high school career and one of the most impactful.

What did you enjoy most about the competition?

Where do I begin? I was on the build team for the first two and a half years of my participation and the marketing team for the second two and a half. During these times, I was able to be participate in designing the robot, lead a team of builders, and drive the robot in the competition, locally and regionally. During the second part of my time with BEST, I worked on the engineering notebook, helped in the design and building of the booth, presented for the formal marketing presentation, and acted as Head of Marketing. I enjoyed each challenge as much as possible. I learned how to take direction, lead, cooperate with others, delegate, manage time, prioritize, negotiate, be professional, manage stress, and laugh at myself. I don’t think the BEST Robotics experience can fully be conveyed in simple words. They say BEST is a free competition because they want everyone to be able to participate, but I say it’s free because it would be impossible to assign a monetary value to the priceless education and experience gained from participating.

It’s impossible to pick a favorite moment. So I would say the part I enjoyed most was the opportunity to watch myself and my friends develop into more experienced people and grow closer together.

Did participating in the competition help you make a decision on whether or not to attend Grove City College?

Absolutely! Familiarity with the campus endeared me to it, but the way the college presented itself through hosting the competition made an impression on me. The emphasis placed on opening in prayer is not something that every school would be comfortable with, especially in regard to a secular competition. I appreciated their resolution to continue with it, regardless of status quo. In addition to this, I developed a respect for the college that was interested in hosting a competition that was so well rounded. BEST isn’t just for engineering students – it’s a holistic approach that includes everything from strategic planning to manufacturing to marketing – an entire business model. An institution that sees value in such a program is an institution I wanted to be a part of. BEST Robotics was a contributor to my decision to apply, but by no means was it the only reason. I am so glad to be attending.

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New: Intro to Robotics Class!

Grove City College has recently added the option of a Robotics minor for engineering students. The minor was started largely based on student interest in robots. The Robotics minor offers a more in-depth experience with robots than the BEST (Boosting Engineering Science and Technology) competition. The BEST competition is completed by middle and high school students and is hosted at Grove City College. Some students who compete at BEST choose to attend Grove City College, and this minor gives them and any other interested students a more in-depth experience with robots.

The robot made by Kinova.

Engineering majors have full schedules. With only three credits of general electives available, the challenge was to offer a minor that was attainable with the heavy course load. I spoke with Dr. Allison, professor of Mechanical Engineering, to discuss the robotics class.  “We had to be creative in making this work, so they don’t have to come do an intersession class,” says Dr. Allison. For example, the minor requires a systems dynamics course to be taken, which is an elective option for other engineering students.

The Intro to Robotics class (ROBO 301), along with other courses in the robotic minor, provides students with the opportunity to attain the basic skills needed to work in robotics after graduation. Students can expect to walk away with a familiarity of industrial robots.  According to the Registrar’s description the class “presents the fundamentals of robot mechanism, kinematics, dynamics, and controls. Topics include forward and inverse kinematics, differential motion and velocities, dynamics and force control, path and trajectory, planning, actuators and drive systems, and sensors used in robotics systems.” The three-credit class includes two lectures, and one lab a week.

“The college has been supportive in providing capital funds,” says Dr. Allison. The engineering department has currently has one robot for the class and a second robot is expected to arrive within a few weeks. The first robot, made by Quanser/Kinova, is used for teaching control systems as well as getting deep into the mathematics behind moving the robot’s arms to follow a specific trajectory. The goal of the first robot is to teach the “mathematical basics for robot motions.” With its four degrees of freedom, a robot similar to this one is often used as an assisting device for those in wheelchairs.

The robot made by FANUC.

The second robot, made by FANUC, will be used to teach industrial robotic programming. It is used for processes such as arc welding and paint spraying applications in automotive plants. It boasts six degrees of freedom, and includes a laser-based safety system.

In the spring, a Mobile Robots class will be taught, as well as Ethics in Engineering and Robotics. I will be posting an article covering the Mobile Robots class shortly. Dr. Allison showed me an article on how Butler Memorial Hospital now has a robot that performs surgical procedures with incredible precision. Dr. Allison explained how robots performing tasks such as surgery, raise ethical issues that need to be examined from the viewpoint of Christian faith. Automation may take away current jobs, and machines can also malfunction. These topics will be discussed in the ethics class.